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Pharmaceutical Development

QbD Based

1.  Pharmaceutical Development

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  • Formulation Development: Optimization of oral solids, injectables, biologics, specialty pharmaceutical products, and complex drug delivery systems using Quality by Design (QbD) methodologies to ensure a science-driven, risk-based approach to formulation.

 

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  • Oral Bioavailability Enhancement Techniques: Development of nano formulations, amorphous solid dispersions, and lipid-based systems to improve drug solubility and absorption.

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  • Handling Cytotoxic and Highly Potent Compounds: Specialized formulation strategies and containment procedures to safely manage and develop highly potent APIs while ensuring compliance with industry safety standards.

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  • Biologics Development: Comprehensive support for monoclonal antibodies, recombinant proteins, peptides, and cell and gene therapies, including formulation, stability studies, and process development.

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  • ​Lipid Nanoparticles (LNPs) & Long-Acting Injectables (LAIs): Expertise in developing cutting-edge drug delivery platforms, including LNPs for RNA therapeutics and long-acting injectables for sustained drug release formulations, catering to the unique needs of biotech and specialty pharma clients.

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  • Bioavailability Enhancement: Development of lipid-based formulations, nanoemulsions, and amorphous solid dispersions to improve drug solubility and absorption characteristics while maintaining batch-to-batch consistency, addressing challenges faced by emerging biotech firms.

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  • Stability & Compatibility Studies: Comprehensive forced degradation, photostability, and stress condition evaluations to understand formulation robustness and shelf-life expectations, ensuring product viability for specialty pharmaceuticals.

Process Development & Optimization

QbD Based

3. Process Development & Optimization

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  • Scale-Up & Scale-Down Studies: Utilization of DoE and QbD principles to establish a robust process capable of being scaled to commercial production with predictable performance, particularly beneficial for biotech firms.

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  • Biologics Process Development: Process optimization for biologics including upstream cell culture, downstream purification, and formulation for large molecule therapeutics.

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  • AI-Driven Process Optimization: Application of predictive analytics to refine manufacturing parameters and achieve process efficiency while reducing variability, providing cost-effective solutions for emerging biotech companies.

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  • Continuous Manufacturing Support: Development of next-generation manufacturing processes with inline quality controls to enhance process reliability and reduce production time, an essential factor for specialty pharma seeking rapid market entry.

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  • Scalable Process Innovation at Pilot Plant: Pilot plant-based process refinement to validate operational feasibility, de-risk large-scale production, and ensure regulatory compliance, supporting both biotech startups and specialty pharma.

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  • Finalization of CPPs, CQAs, and Control Strategy: Comprehensive definition, risk assessment, and implementation of critical process parameters (CPPs) and critical quality attributes (CQAs) using Quality by Design (QbD) principles. This includes real-time monitoring, predictive modeling, and adaptive control strategies to ensure process robustness, product consistency, and regulatory compliance, ultimately supporting accelerated development and commercialization of specialty pharmaceutical products.

At InnoTech BioPharm Solutions, we provide comprehensive, end-to-end CMC solutions tailored to support biotech startups, specialty pharmaceutical companies, and CDMOs/CMOs in advancing their drug products from early development through commercial launch. Our expertise spans pharmaceutical formulation, analytical and bioanalytical development, process optimization, clinical trial material (CTM) manufacturing, technology transfer, process validation, and regulatory documentation. By leveraging AI-driven process modeling, QbD methodologies, and cutting-edge analytical techniques, we ensure efficiency, scalability, and regulatory compliance in every phase of development. Whether you require innovative formulation strategies, seamless scale-up solutions, or regulatory submission support, our industry-leading team delivers science-driven, customized services designed to accelerate commercialization while mitigating risks.

Expertise
CTM Manufacturing

QbD Based

4. Clinical Tial Material (CTM) Manufacturing

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  • GMP Small Batch Manufacturing: Production of clinical trial materials under cGMP regulations with QbD-driven risk management and quality control, ensuring biotech firms can scale efficiently.

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  • Pre-Formulation Screening: Comprehensive physicochemical characterization of APIs and biologics to define key formulation and process development strategies tailored for specialty pharmaceutical development.

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  • Regulatory-Ready Documentation: Preparation of comprehensive CMC documentation including stability reports, batch records, and analytical reports to support IND/IMPD submissions, accelerating regulatory approvals for biotech startups.

Commercial Launch & Technical Documentation

QbD Based

6. Commercial Launch & Technical Documentation

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  • Comprehensive CMC Dossier Preparation: Preparation of Module 3 documentation including stability data, method validation, and manufacturing process details required for NDA/BLA submissions, ensuring specialty pharma meets regulatory requirements.

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  • Lifecycle Management & Post-Approval Changes: Establishing post-approval change control strategies that minimize regulatory burden and ensure consistent product quality, critical for specialty pharmaceutical firms.

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  • Regulatory Strategy for Market Entry: Strategic consulting to navigate regional and global regulatory landscapes, ensuring smooth product approvals and market expansion for biotech startups and specialty pharma.

Analytical Development and Bioanalytical Development

QbD Based

 2. Analytical Development & Bioanalytical Development

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  • Method Development & Validation: Development of sensitive, specific, and reproducible analytical methods aligned with regulatory guidelines to ensure high-quality and compliant analytical strategies for biotech and specialty pharma.

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  • Biologics Characterization: Detailed analytical support for biologics, including glycosylation profiling, aggregation studies, potency assays, and host cell protein analysis.

 

  • Proteins & Peptide Characterization: Comprehensive structural and functional analysis of proteins and peptides, including molecular weight determination, sequence confirmation, and post-translational modification identification to ensure product integrity and efficacy.

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  • High-Throughput LC-MS & Impurity Profiling: Implementation of advanced impurity profiling techniques to ensure compliance with ICH guidelines for genotoxic and elemental impurities, critical for specialty pharmaceutical innovations.

 

  • Forced Degradation & Stability Studies: Evaluating degradation pathways and intrinsic stability of drug substances and products to support formulation and packaging decisions, ensuring extended product stability.

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  • Extractables & Leachables: Comprehensive evaluation of potential extractables and leachables from packaging components, container closure systems, and single-use manufacturing equipment to ensure patient safety and regulatory compliance.

 

  • Nitrosamines: Specialized risk assessments and analytical methodologies to detect, identify, and quantify nitrosamine impurities, ensuring adherence to regulatory limits and safeguarding product integrity, a critical aspect for specialty pharmaceutical firms.

Technology Transfer & Process Validation

QbD Based

5. Technology Transfer & Process Validation

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  • Seamless Tech Transfer to CMOs/CDMOs: Establishing a well-defined technology transfer package that includes process parameters, analytical methods, and quality control strategies, ensuring smooth scale-up for biotech and specialty pharma.

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  • Design of Experiments (DoE)-Based Validation: Implementing a systematic approach to process validation using risk assessment methodologies and real-time monitoring, reducing risk for biotech and specialty pharmaceutical firms.

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  • Equipment Qualification & Scale-Up Support: Ensuring manufacturing scalability with well-characterized equipment qualification protocols to facilitate smooth regulatory approvals.

Contact Us Today – Let’s drive your successful  commercialization!

Contact Us Today

Get in Touch

Reach out to us for expert consulting services in biotech and pharma. Let's collaborate to overcome industry challenges and achieve success together.

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